Ford Explorer Repair Cost Guide

Mid-Size SUV

Comprehensive repair cost data for the 2020-2025 Ford Explorer, compiled from 8 industry sources (7 high-confidence). Covers 11 common repair types with OEM vs aftermarket parts pricing, labor hour estimates, and paint costs.

Repair Range
$120-$5,500
Body Labor
$122/hr
Paint Labor
$127/hr
Annual Maint.
$732/yr

Damage Severity Cost Ranges

Minor

$300-$1,200

Single panel scratch, small dent, minor scuff

Moderate

$2,000-$5,000

Bumper replacement, panel repair with paint, multi-area damage

Major

$5,000-$12,000

Multiple panel damage, structural involvement, sensor recalibration

Common Repairs & Costs

Front Bumper Repair
3-8 hrs
Front bumper repair and repaint (minor scuffs, scratches)
$700-$1,800
Parts: $0-$200 Labor: $450-$1200 Paint: $250-$500
Front Bumper Replacement
2-4 hrs
Front bumper cover replacement with paint and Ford Co-Pilot360 sensor reinstallation
$1,200-$2,500
Parts: $450-$1000 Labor: $200-$550 Paint: $300-$600 ADAS calibration required
Rear Bumper Replacement
2-4 hrs
Rear bumper cover replacement with paint and parking sensor reinstallation
$1,000-$2,000
Parts: $400-$850 Labor: $180-$500 Paint: $280-$550 ADAS calibration required
Minor Scratch Repair
1-3.5 hrs
Minor scratch or scuff repair and blend on single panel
$300-$800
Parts: $0-$60 Labor: $180-$550 Paint: $120-$250
Paintless Dent Repair
0.5-2.5 hrs
Paintless dent repair (PDR) for minor dents without paint damage
$120-$450
Parts: $0-$0 Labor: $120-$450
Fender Replacement
2.5-4.5 hrs
Front fender replacement with paint
$900-$2,000
Parts: $250-$650 Labor: $300-$700 Paint: $300-$600
Door Skin Repair
4-10 hrs
Door skin repair and repaint (dent, scratch, or minor collision)
$1,200-$2,800
Parts: $0-$250 Labor: $700-$1800 Paint: $350-$700
Door Replacement
4-7 hrs
Complete door assembly replacement including glass, handle, and electronics
$2,500-$5,500
Parts: $700-$1400 Labor: $500-$1200 Paint: $450-$900
Windshield Replacement
1.5-3 hrs
Windshield replacement with Co-Pilot360 camera calibration
$600-$1,400
Parts: $350-$800 Labor: $180-$400 ADAS calibration required
Headlight Replacement
0.5-1.5 hrs
LED headlight assembly replacement
$350-$1,100
Parts: $500-$1200 Labor: $100-$250
Mirror Replacement
0.5-1 hrs
Side mirror assembly replacement with BSM, turn signal, and puddle lamp
$280-$750
Parts: $250-$550 Labor: $80-$200 Paint: $60-$160

Labor Rate Breakdown

Body
$122/hr
Paint
$127/hr
Mechanical
$145/hr
Frame
$150/hr

Ford dealerships charge $125-$185/hr; independent shops $80-$130/hr

Labor rates vary significantly by location. View rates for your state.

Parts Pricing: OEM vs Aftermarket

Front Bumper Cover
$450-$1,000
$180-$500
-53%
OEM: $450-$1000 | AM: $180-$500 (-53%)
Rear Bumper Cover
$400-$850
$150-$450
-52%
OEM: $400-$850 | AM: $150-$450 (-52%)
Front Fender
$250-$650
$100-$350
-50%
OEM: $250-$650 | AM: $100-$350 (-50%)
Door Shell
$600-$1,100
$350-$700
-38%
OEM: $600-$1100 | AM: $350-$700 (-38%)
Headlight Assembly
$500-$1,200
$200-$550
-56%
OEM: $500-$1200 | AM: $200-$550 (-56%)
Taillight Assembly
$250-$600
$100-$300
-53%
OEM: $250-$600 | AM: $100-$300 (-53%)
Side Mirror Assembly
$250-$550
$100-$280
-53%
OEM: $250-$550 | AM: $100-$280 (-53%)
Windshield
$400-$800
$250-$500
-38%
OEM: $400-$800 | AM: $250-$500 (-38%)

ADAS Calibration Requirements

The Ford Explorer is equipped with Advanced Driver Assistance Systems (ADAS) that may require recalibration after certain repairs. This adds significant cost to bumper replacements, windshield replacements, and structural repairs.

Front Bumper Replacement Calibration: $300-$800
Required
Rear Bumper Replacement
Required
Windshield Replacement Calibration: $200-$500
Required

Common Damage Patterns

Front Bumper Damage

Very Common

Front bumper scratches and cracks from parking incidents

Typical cost $700-$2,500

Larger vehicle means higher bumper replacement costs; Co-Pilot360 calibration adds $300-$800

Rear Bumper Damage

Common

Rear bumper damage from parking and backing incidents

Typical cost $1,000-$2,000

Door Dings And Dents

Very Common

Door dings and parking lot damage from adjacent vehicles

Typical cost $120-$1,400

PDR effective at $120-$450; larger panels mean more potential for damage

Side Mirror Damage

Common

Side mirror damage from tight spaces and drive-throughs

Typical cost $280-$750

Wider vehicle profile increases mirror strike risk

Wheel Curb Damage

Very Common

Wheel curb rash from parking maneuvers

Typical cost $200-$500

Per wheel; 20" wheels on ST/Platinum more expensive

Windshield Cracks

Moderate

Windshield cracks from road debris

Typical cost $600-$1,400

Larger windshield area; ADAS calibration adds to cost

Tailgate Damage

Moderate

Rear tailgate/liftgate scratches and dents from cargo loading

Typical cost $600-$2,500

Power liftgate mechanism adds complexity

Maintenance Costs

Annual Cost
$732/yr
10-Year Total
$7,320

Source: RepairPal

Data Sources

8 sources (7 high-confidence)

RepairPal KBB - Explorer 2024 Explorer Forum - Rear Bumper Key Collision Center Relux Collision Technicraft Group CARiD Ford OEM Parts Online

Labor Rates by State

Repair costs vary by location. Check body, paint, and mechanical rates for your state.

Cost by Damage Type

Bumper replacement, fender repair, scratch repair, and more -- with data-backed cost ranges.

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